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Technology and design rules for rigid flexible printed circuits

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NameInfoVersionDateTypeSizeDownload
Technology - Rigid Flexible Printed Circuits (92.5 KB, PDF) 1.2-O26/5/2025PDF92.5 KB
Stackup SF A1 2-layer - Standard online calculation  (19.31 KB, PDF) 3.014/11/2024PDF19.31 KB
Stackup SF A1 4-layer - Standard online calculation (44.1 KB, PDF) 3.014/11/2024PDF44.1 KB
Stackup SF A1 6-layer - Standard online calculation (45.43 KB, PDF) 3.014/11/2024PDF45.43 KB
 

Design Rules

Options and characteristics - rigid-flexible printed circuits Online calculation/Standard On explicit enquiry
Quantities 1 piece to max. 0.4 m² total area 1 piece to mass prodcuction
Layer count (total) 2-, 4- and 6-layers up to 12 layers
Layer count (flexible) 2-, 4- und 6-Lagen up to 4 layer
Flex layer position outer outer and inner
Material thickness 1.2 / 1.6 / 2.0 mm 0.5 to 3.2 mm
Kupferdicke (Basis) 35 µm 35 / 70 µm
Material color beige / red-brown (oolyimide) beige / red-brown (polyimide)
Base material type FR4 with oolyimide and epoxy adhesive FR4 with polyimide and epoxy adhesive
Maximum operating temeprature ca. 120 °C ca. 120 °C
Copper type no selection ED- or RA-copper
Silk print layers none, top, bottom, double-sided none, top, bottom, double-sided
Solder mask colors green yellow, green, white, red, blue, black
Cover-lay yellow polyimide

yellow, black or white polyimide

Combination of cover-lay and solder mask possible possible
Sil print color white white, black, blue, yellow, green, red
Via-filler (no copper-lid) possible by cover-lay possible by cover-lay
Stiffener possible variety of thicknesses, FR4 or polyimide, standard ZIF/LIF connectors 0.30 mm +/-0.05 mm
3M-adhesive not possible possible
Electrical test possible not possible
Plugging (with copper-lid, e.g. for "via-in-pad") not possible possible with inner-flex-layers
Peelable mask not possible possible
Beveling not possible possible (rigid area)
Surface finish i mmersion gold ENIG i mmersion gold ENIG or ENEPIG
Connector gold not possible possible
Long term baking not possible possible
Maximum PCB size 2-layer 235x370m m² depends on specifications, please enquire
Maximum PCB size 4- and 6-layer 235x370m m² depends on specifications, please enquire
Lead time options 2-layer 10WD, 15WD, 20WD <10WD
Lead time options 4- and 6-layer 10WD, 15WD, 20WD <10WD
Routing included included
V-cut not possible possible, in rigid area
Jump v-cut not possible possible, in rigid area
Punching not possible not possible
Counter-sink drills not possible possible
Special multilayer stack-ups not possible possible
Panelization - rigid-flexible printed circuits Online calculation/Standard On explicit enquiry
V-cut-panel not possible possible
V-cut-punching-panel not possible not possible
Multy-panel (more than 1 layout) not possible possible
Panelization (chosen by Leiton) possible possible
Panelization (according to drawing, prepared by Leiton) possible possible
PTH-Drills (plated) - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest drill 0.30 mm 0.20 mm
Smallest annular ring 0.15 mm 0.10 mm
Drill sizes up to 5.5 mm in 0.05 mm steps up to 5.5 mm in 0.05 mm steps
Drills >5.5 mm routing routing
Min. hole distance 0.2 mm to 2.0 mm drill diameter  0.50 mm 0.40 mm
Min. hole distance 2.05 mm to 5.5 mm drill diameter  0.60 mm 0.50 mm
Min. distance PTH-drill to flexible layer 1.00 mm 0.80 mm
Intersecting drills not possible not possible
Half-open PTH not possible not possible
PTH in flexible area not possible possible
NPTH-Drills (non-plated) - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest drill  0.30 mm 0.20 mm
Drill sizes 0.30 mm to 5.5 mm in 0.05 mm steps 0.20 mm to 5.5 mm in 0.05 mm steps
Distance to copper areas 0.25 mm 0.20 mm
Drills >5.5 mm routing routing
Min. distance to outline 0.60 mm 0.50 mm
Min. hole distance 0.2 mm to 2.0 mm drill diameter  0.50 mm 0.40 mm
Min. hole distance 2.05 mm to 5.5 mm drill diameter  0.60 mm 0.50 mm
Intersecting drills not possible nicht möglich
NPTH in copper areas not possible(0.2 mm clearance will be applied) on explicit enquiry
Blind vias rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest blind via (final) not possible 0.10 mm
Smallest aspect-ratio not possible 1:1
Smallest annular ring not possible 0.15 mm
Buried vias - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest buried via not possible 0.10 mm
Slots (non-plated) - rigid-flexible printed circuits Online calculation On explicit enquiry
Inner routing / slots (NPTH) possible possible
Smallest routing / slots (NPTH) from 1.0 mm up from 0.6 mm up
Smallest routing radious (NPTH) 0.5 mm 0.3 mm
Slots (plated) - rigid-flexible printed circuits Online calculation On explicit enquiry
Plated slots (PTH) not possible possible
Smallest plated slot not possible from 0.7 mm 
Plated outline  not possible not possible
Special slot shapes, plated (inner) not possible possible
Smallest radius, plated not possible 0.3 mm
Smallest annular ring not possible 0.15 mm
Copper layers (outer) - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest trace width 35 µm 0.15 mm 0.10 mm
Smallest trace width 70 µm not possible 0.20 mm
Smallest trace distance 35 µm 0.15 mm 0.10 mm
Smallest trace distance 70 µm not possible 0.20 mm
Smallest drill-pad 0.60 mm 0.50 mm
Smallest clearance to inner slots 0.25 mm 0.20 mm or 0.0 mm (plated)
Smallest clearance to outline 0.25 mm 0.20 mm or 0.0 mm (plated)
Copper layers (outer) - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest trace width 35 µm not possible 0.10 mm
Smallest trace width 70 µm not possible 0.20 mm
Smallest trace distance 35 µm not possible 0.10 mm
Smallest trace distance 70 µm not possible 0.20 mm
Smallest drill-pad not possible 0.40 mm
Smallest clearance to inner outline not possible 0.30 mm
Smallest clearance to inner slots not possible 0.35 mm
Smallest clearance to inner drills not possible 0.30 mm
Solder mask - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest solder mask bridge (straight) 0.10 mm 0.08 mm
Smallest solder mask bridge  (round) 0.05 mm 0.05 mm
Smallest clearance 0.05 mm <0 mm
Smallest text size 0.25 mm 0.25 mm
Cover-lay (punched / drilled / lasered) - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest rectangular pad  5x5 mm 2x2 mm
Smallest web bridge (rectangular) 5.0 mm 2.0 mm
Smallest web bridge  (round) 3.0 mm 1.0 mm
Smallest clearance 0.2 mm <0 mm
Smallest text size not possible not possible
Silk print - rigid-flexible printed circuits Online calculation On explicit enquiry
Smallest text size 0.20 mm 0.15 mm
Smallest text distance 0.20 mm 0.15 mm
Minimum clearance to pads 0.20 mm 0.15 mm
Carbon print - rigid-flexible printed circuits Online calculation On explicit enquiry
Minimum pad distance not possible 0.50 mm
Tolerances, values, markings & standards - rigid-flexible printed circuits Online calculation On explicit enquiry
Max. deviation between centre of drill and target 0.10 mm 0.075 mm
Max. offset solder mask to copper 0.20 mm 0.10 mm
Drill diameter PTH (<=3 mm) -0.05/+0.10 mm -0/+0.10 mm
Drill diameter PTH (>3 mm) -0.05/+0.10 mm -0/+0.10 mm
Drill diameter NPTH (<=6 mm) -0.05/+0.10 mm -0/+0.10 mm
Drill diameter NPTH (>6 mm) -0.05/+0.10 mm -0/+0.10 mm
Outline +/-0.30 mm +/-0.10 mm
Max. offset copper to outinline +/-0.30 mm +/-0.10 mm
V-cut depth not possible +/-0.20 mm
Max. offset v-cut to copper not possible +/-0.20 mm
Etching tolerance (trace width) 35 µm +0/-0.03 mm +0/-0.03 mm
Etching tolerance (trace width) 70 µm not possible +0/-0.04 mm
Material thickness tolerance +/-15% varies, please enquire
Copper thickness tolerance +/-15% +/-10%
I mmersion tin thickness not possible not possible
HAL lead-free thickness not possible not possible
I mmersion gold, ENIG (nickel thickness) 2.5 µm to 5 µm 2.5 µm to 5 µm
I mmersion gold, ENIG (gold thickness) 0.025 µm to 0.075 µm 0.05 µm to 0.075 µm
I mmersion gold, ENEPIG (nickel thickness) not possible 2.5 µm to 5 µm
I mmersion gold, ENEPIG (gold thickness) not possible 0.025 µm to 0.05 µm
Elect. gold - soft, bonding (nickel thickness) not possible not possible
Elect. gold - soft, bonding (gold thickness) not possible not possible
Elect. connector gold - hard, no bonding (nickel thickness) not possible 4 µm to 8 µm
Elect. connector gold - hard, no bonding (gold thickness) not possible 0.8 µm to 1.2 µm
Solder mask thickness ca. 10 µm >15 µm
Cover-lay thickness 25.4 µm ab 12.5 µm
Thickness of adhesive polyimide-basefilm to copper (epoxy) 25.4 µm ab 12.5 µm
Thickness of adhesive polyimide-cover-lay to copper (epoxy) 25.4 µm ab 12.5 µm
Copper wall 35 µm min. 18 µm min. 20 µm
Copper wall 70 µm not possible min. 20 µm
Connector tolerance with stiffener (total width) not possible +/-0.10 mm
Connector tolerance with stiffener (pad to outline) not possible +/-0.10 mm
Beveling angle not possible 45° / 60°
Base material RoHS-complian yes, always yes, always
Surface finish RoHS-complian yes, always yes, always
IPC-standard class 2 IPC-6013 - class 1. 2 or 3
UL-approval of RFPCB (UL-number, logo, date code) not possible not possible
UL-approval of base materials possible possible
Adding date code (WW/YY) possible, please mention in co mments possible, please mention in co mments
Adding company logo (Leiton) possible, please mention in co mments possible, please mention in co mments
DIN EN ISO 9001 certification of Leiton GmbH yes yes
DIN EN ISO 14001 certification of Leiton GmbH no possible
DIN EN ISO 16949 certification no possible
 Other stack-ups available on enquiry!